Flake aluminum powder and foil aluminum powder are the two most widely used aluminum pigment powders in coatings, inks, plastics, and industrial materials.
Understanding their differences helps manufacturers select the right pigments, control surface effects, and effectively manage aluminum powder costs.
As an industry expert from Zhangqiu Metal Pigment Co., Ltd., I will explain their principles, functions, and application differences in a concise and easy-to-understand technical news format.
Flake aluminum powder is produced by ball milling pure aluminum into thin flakes with a high specific surface area, making it ideal for manufacturing coatings with metallic luster and reflective properties.
Leafing aluminium powder is coated with fatty acids (often stearic acid), giving it strong floating ability so it forms a bright metallic layer on the surface of coatings.
Both belong to the broader aluminum pigment powder family, but their structural and chemical differences determine distinct performance.

Flake aluminium powder is characterized by:
Uniform flake morphology
Smooth reflective surfaces
High brightness and covering power
This pigment disperses evenly throughout the coating film rather than floating to the top, making it suitable for:
High-performance industrial coatings
Plastic masterbatches
Powder coatings
Conductive or thermal applications
Its price depends on particle size, purity, and brightness grade, linking closely with general aluminium metal powder price trends.
Leafing aluminium powder contains a hydrophobic surface coating, allowing flakes to migrate upward during film formation.
This floating effect produces:
Mirror-like metallic finish
High reflectivity
Water-resistant top metal layer
Leafing grades are commonly used in:
Anti-corrosion paints
Roof coatings
Metallic inks
Firework compositions
Because of its specialized surface treatment, leafing types are generally priced slightly higher than standard flake powders.
| Feature / Type | Flake Aluminium Powder | Leafing Aluminium Powder |
|---|---|---|
| Floating Ability | ❌ Does not float | ✅ Floats to surface |
| Surface Treatment | None or minimal | Fatty-acid coated |
| Visual Effect | Smooth metallic | Mirror-like metallic |
| Applications | Coatings, plastics, powder coatings | Inks, anti-rust coatings, reflective paints |
| Price Influence | Particle size, purity | Treatment cost, floating ratio |
These differences determine performance and aluminium metal powder price levels in actual markets.
Flake aluminium powder → preferred in automotive and industrial coatings for uniform metallic texture.
Leafing aluminium powder → ideal for protective coatings that require high reflectivity and water resistance.
Only flake aluminium powder is suitable because leafing grades would migrate to the surface during molding.
Leafing grades produce stronger metallic decorative effects.
Overall:
Leafing aluminium powder tends to be higher in price
due to additional coating and processing.
Market fluctuations in raw aluminum and production energy cost strongly influence the aluminium metal powder price globally.
With 30+ years of manufacturing experience, ZHANGQIU METALLIC PIGMENT offers optimized cost-performance solutions for all sectors.
Because it provides uniform distribution, strong hiding power, and stable performance under high temperature or chemical exposure.
Its surface is coated with fatty acids, making it hydrophobic and enabling upward migration during drying.
Yes. When handled according to industrial safety guidelines, it meets global standards including ISO, RoHS, and REACH.
Purity, particle size, surface coating, energy consumption, and global aluminum raw material prices.
Choosing between flake aluminium powder and leafing aluminium powder directly affects coating performance, appearance, and cost.
For expert guidance, stable supply, and competitive pricing, contact our technical team at:
Contact our technical team for samples, pricing, or customization:
Website: https://zqmetallic.com/
Email: info@zqmetallic.com